Akyapak 3R H 10-150 Mechanical Plate Roll
The Akyapak 3R H 10-150 Mechanical Plate Roll is a heavy-duty plate rolling machine used in general metal fabrication for cylindrical sheet forming, suited to applications where robust construction and repeatable forming of plate material are required.
Overview
- Designed for cylindrical sheet forming in heavy-duty general fabrication environments.
- Mechanical plate roll configuration, emphasizing robust, repeatable forming over highly complex CNC profiles.
- Used for forming plate into cylinders and shells for general fabrication tasks.
- Suited to shops handling metal forming for tanks, shells, and similar cylindrical components.
- Best applied where consistent roll quality and durability under frequent use are priorities.
What It Typically Costs
Typical pricing for an Akyapak 3R H 10-150 Mechanical Plate Roll ranges from about $150,000 to $400,000 USD, depending on configuration, condition, and included options.
- Lower end of the range generally corresponds to older or more basic configurations with fewer options.
- Higher end reflects newer units, heavier capacity setups, or machines with additional features and accessories.
- Installation, freight, and foundation work are usually separate costs to budget for.
- Electrical hook-up, operator training, and any required guarding or safety upgrades may add to total project cost.
- Used-market pricing is strongly affected by wear condition of rolls, mechanical drive components, and overall maintenance history.
Performance / Spec Considerations
- Plate capacity (thickness and width) – Confirm the maximum plate thickness and working width the 3R H 10-150 is rated to form, and compare that against your most common and heaviest jobs.
- Rolling diameter range – Check the minimum and maximum cylinder diameters achievable; ensure the machine can produce your tightest required diameters without excessive flat ends.
- Mechanical drive and power – Evaluate the mechanical drive system sizing and available torque for forming heavy plate, especially if you routinely work near maximum thickness.
- Roll geometry and adjustment – Review how the rolls are positioned and adjusted (mechanical settings, tilt, etc.) to understand how easily operators can set up for different thicknesses and diameters.
- Material handling and loading – Consider how plate will be fed into the roll (crane, forklift, conveyors) and whether the machine layout suits your shop’s handling methods.
- Control simplicity vs. flexibility – As a mechanical plate roll, expect straightforward controls; confirm that the control style matches your operator skill level and job repeatability needs.
- Duty cycle and structural rigidity – Look at the frame robustness and bearings to ensure the machine can withstand heavy-duty, frequent use typical in general fabrication environments.
Buying Advice
- Verify the plate thickness and width ratings of the specific 3R H 10-150 you are considering against your current and projected work.
- Inspect the rolls for wear, scoring, or damage that could mark material or affect roundness.
- Check the mechanical drive components (gears, chains, couplings) for backlash, noise, and signs of poor lubrication or misalignment.
- Confirm smooth operation of all adjustments (roll positioning, tilt, opening/closing) without binding or excessive play.
- Review the electrical system for compliance with your local power and safety requirements, and inspect wiring condition.
- Ask for maintenance records, including lubrication schedules, bearing replacements, and any major mechanical repairs.
- Test-run the machine with plate similar to your typical material to verify forming capability and repeatability.
- Assess available safety features (emergency stops, guards, interlocks) and determine if any upgrades will be required.
- Evaluate floor space, foundation requirements, and access for loading/unloading plate in your facility layout.
- Factor in operator training needs and availability of technical support or spare parts for the Akyapak model.
FAQ
What is the Akyapak 3R H 10-150 Mechanical Plate Roll used for? It is used in heavy-duty general fabrication for metal forming, specifically to roll flat plate into cylindrical shapes for items such as shells and tanks.
What is the typical price range for this machine? Typical pricing is about $150,000 to $400,000 USD, depending on age, condition, configuration, and included options.
Is this machine suitable for heavy-duty work? Yes, it is described as a heavy-duty plate roll intended for demanding general fabrication and cylindrical sheet forming applications.
What kind of materials can it form? It is designed for metal plate used in general fabrication; specific material types and limits depend on the exact capacity rating of the machine.
Does the machine support cylindrical sheet forming only? Its primary role is cylindrical sheet forming, rolling flat plate into cylinders and similar round shapes typical in general fabrication.
How should I size this plate roll for my shop? Match the machine’s rated plate thickness, width, and achievable diameters to your heaviest and most common jobs, leaving some margin for future requirements.
What should I inspect on a used Akyapak 3R H 10-150? Focus on roll surface condition, drive components, bearings, adjustment mechanisms, electrical system, and overall maintenance history.
Are there additional costs beyond the purchase price? Yes, plan for freight, installation, foundation work if needed, power hook-up, operator training, and any required safety or guarding upgrades.
Is the control system complex? As a mechanical plate roll, the controls are typically straightforward, emphasizing robust and repeatable forming rather than highly complex automated programs.
Can this machine be integrated into an existing fabrication line? It can be placed within a general fabrication workflow, but integration details—such as material handling and layout—depend on your specific facility design.
Source: Akyapak 3R H 10-150 Mechanical Plate Roll
Akyapak 3R H 10-150 Mechanical Plate Roll