Ermaksan Power Bend Falcon Tandem 6200-270
The Ermaksan Power Bend Falcon Tandem 6200-270 is a high-tonnage tandem press brake configuration suited to heavy plate forming, structural beams, and ship hull fabrication, where long bend lengths and high forming forces are required for demanding industrial and construction applications.
At a Glance
- Machine type: Tandem CNC press brake (two machines working together for extended bending length and tonnage)
- Typical applications: Heavy plate forming, ship hull sections, structural beams, and components for high-rise construction
- Workpiece focus: Thick plate and large structural sections requiring long, straight, high-tonnage bends
- Key advantages: Ability to handle long parts, distribute bending load, and support high-tonnage shipbuilding and heavy manufacturing work
- Typical users: Shipyards, heavy fabrication shops, structural steel fabricators, and large industrial manufacturing plants
- Core value: Combines high forming capacity with the flexibility of tandem operation for very long or complex parts
Typical Cost Ranges
Pricing estimate (USD): Varies by configuration.
- Cost is strongly influenced by total tandem tonnage, bending length, and control system sophistication (basic CNC vs more advanced options).
- Options such as crowning systems, extended backgauge axes, and specialized tooling for heavy plate can significantly affect price.
- Factory-installed automation (sheet followers, front supports, angle-measurement systems) typically increases cost but can reduce handling labor on large plates.
- Installation, commissioning, and operator training are usually additional to the base machine price and should be budgeted separately.
- Electrical configuration, safety guarding, and compliance with local standards may require extra-cost options or modifications.
Key Selection Factors
- Total tonnage and plate thickness capability – Match the tandem system’s combined tonnage to the maximum plate thickness and material grade you intend to form in ship hulls, beams, and heavy plate work.
- Bending length and tandem configuration – Confirm that the tandem 6200 configuration provides sufficient clear bending length for your longest ship sections, stiffeners, and structural members.
- <strong.Frame rigidity and deflection control – For heavy plate forming, a robust frame and effective crowning/deflection compensation are critical to maintain angle consistency along long bends.
- <strong.Backgauge capacity and axes – Evaluate number of controlled axes, travel, and support features to handle large, heavy plates and long beams accurately and repeatably.
- <strongTooling compatibility and clamping – Ensure the press brake accepts the punch and die styles you need for thick plate, wide V-openings, and radius forming common in shipbuilding and structural work.
- Control system and programming features – Look for user-friendly CNC functions for tandem synchronization, complex bend sequences, and repeat jobs in high-rise construction and heavy manufacturing.
- Floor space, foundations, and handling – Verify that your facility can accommodate the tandem length, required foundations (if any), and material handling paths for very large workpieces.
What to Inspect Before You Buy
- Verify overall mechanical condition of both frames (columns, bed, ram) for signs of distortion, cracks, or previous structural repairs, especially important in high-tonnage service.
- Check ram parallelism and bed straightness; perform test bends along the full working length to detect angle variation or excessive deflection.
- Inspect hydraulic components (cylinders, hoses, valves, pumps) for leaks, unusual noise, or sluggish response, and review maintenance history if available.
- Test tandem synchronization: confirm that both machines operate in sync through the full stroke and that the CNC reports consistent position feedback on each side.
- Evaluate the backgauge system on both units for smooth motion, repeatability, and wear on guides, screws, and bearings, especially on long-travel axes.
- Inspect electrical cabinets and wiring for cleanliness, secure terminations, and any signs of overheating or non-original, undocumented modifications.
- Confirm CNC control operation: check all screens, I/O, error logs, and run a sample program with multiple bends to ensure stable, repeatable performance.
- Examine tooling and clamping systems for wear, cracks, or damage, and verify compatibility with the heavy plate and beam tooling you plan to use.
- Review safety systems: light curtains, guards, emergency stops, and interlocks should function correctly and comply with your local safety requirements.
- Assess overall alignment between the two machines (height, centerline, and distance) and confirm that changeover between tandem and single-machine operation (if applicable) is straightforward.
Common Questions
What type of work is the Power Bend Falcon Tandem 6200-270 best suited for? It is oriented toward heavy plate forming and long-part bending, such as ship hull sections, structural beams, and components used in heavy manufacturing and high-rise construction.
Why choose a tandem press brake over a single long machine? A tandem setup allows very long bending capacity by synchronizing two machines, while also providing flexibility to use each unit independently for shorter work when full length is not required.
Can this machine handle thick, high-strength plate? It is designed for high-tonnage applications and heavy plate forming; you must still match the specific configuration and tooling to the exact plate thickness and grade you need to bend.
What factors most affect the price of a tandem 6200-270 system? Total tonnage, bending length, CNC control options, backgauge configuration, and additional features such as crowning, sheet followers, and specialized tooling are the main price drivers.
Is special foundation work needed for installation? High-tonnage tandem press brakes often require careful evaluation of floor loading and anchoring; consult installation guidelines and a qualified installer to determine if additional foundation work is needed.
How important is crowning on a heavy plate press brake? Crowning or other deflection compensation is very important for maintaining consistent bend angles over long lengths when forming thick plate and structural members.
What should I look for when buying used? Focus on frame integrity, hydraulic condition, tandem synchronization, CNC functionality, backgauge wear, and a documented maintenance history where possible.
Can the machine be integrated with material handling equipment? Large ship hull and beam work typically benefits from cranes, manipulators, or plate lifters; verify that your layout and controls can accommodate the handling equipment you plan to use.
How does tandem operation affect accuracy? With proper synchronization and calibration, tandem systems can maintain good accuracy over long lengths, but they require careful setup and periodic verification of alignment and parallelism.
What training is recommended for operators? Operators should be trained on heavy plate bending practices, CNC programming for tandem operation, safe handling of large workpieces, and routine inspection of hydraulic and safety systems.
Source: Ermaksan Power Bend Falcon Tandem 6200-270
Ermaksan Power Bend Falcon Tandem 6200-270
