Ermaksan Power Bend Falcon Electric Tandem 32200-1500
The Ermaksan Power Bend Falcon Electric Tandem 32200-1500 is a high-tonnage press brake configuration intended for demanding applications such as ship hull fabrication, heavy plate forming, structural beams, and other large-part bending common in shipbuilding, heavy manufacturing, and high‑rise construction.
Quick Look
- Machine type: High-tonnage tandem electric press brake (bending)
- Typical applications: Ship hulls, structural beams, heavy plate forming, large structural components
- Industry use: Shipbuilding, heavy manufacturing, high‑rise and structural steel construction
- Key advantage: Tandem configuration for handling long and heavy workpieces with synchronized bending
- Intended materials: Thick plate and heavy sections where high forming forces are required
- Drive concept: Electric press brake technology focused on energy efficiency and precise control
Budgeting & Pricing
- Pricing estimate (USD): Varies by configuration.
- Major cost drivers include total tonnage, tandem length, electric drive package, and control/CNC options.
- Additional options such as advanced crowning, angle-measurement systems, and automated backgauges can significantly increase price.
- Tooling for heavy plate forming (dies and punches for thick material and large V-openings) can be a substantial portion of the total project budget.
- Installation, foundation work, and commissioning for a high-tonnage tandem system should be included in total cost of ownership planning.
- Operating costs will be influenced by energy consumption, maintenance of high-tonnage components, and tooling wear on heavy plate work.
Performance / Spec Considerations
- Tandem capacity and length – Confirm the combined bending length and tonnage of the 32200-1500 tandem setup matches your maximum ship hull panels, structural beams, or plate widths.
- High-tonnage forming capability – Ensure available tonnage per meter is suitable for your heaviest plate thicknesses and highest-strength steels used in shipbuilding and high‑rise construction.
- Electric drive behavior – Evaluate stroke speed, approach/return speed, and positioning accuracy typical of electric press brakes for your cycle-time and repeatability needs.
- Synchronization in tandem mode – Check how the two machines are electronically synchronized to avoid angle variation or twist on long ship hull sections and structural members.
- Backgauge configuration – Consider number of backgauge axes and travel to support large-format plates and deep flanges common in heavy plate forming.
- Deflection and crowning control – For long beds and heavy loads, review crowning or compensation provisions to maintain consistent bend angles across the full length.
- Safety and handling – For large ship hull panels and beams, assess front supports, sheet followers, and safety systems that help manage large, heavy workpieces.
What to Inspect Before You Buy
- Verify the rated tonnage and bending length of the tandem configuration against your thickest plates and longest parts.
- Confirm the electric press brake control system, CNC interface, and tandem synchronization functions suit your programming and operator skill level.
- Inspect available tooling compatibility and the ability to mount heavy-duty dies and punches suitable for high-tonnage shipbuilding and structural work.
- Check backgauge stroke, number of axes, and rigidity for accurate positioning of long, heavy plates and beams.
- Review the condition and design of the bed, ram, and side frames for stiffness appropriate to heavy plate forming.
- Evaluate crowning or compensation options to control deflection when bending long ship hull sections or structural members.
- Assess required floor space, foundation needs, and access for loading/unloading large workpieces.
- Confirm safety equipment (light curtains, guards, emergency stops) is appropriate for tandem high-tonnage operation.
- Discuss installation, commissioning, and operator training provisions for a tandem high-capacity press brake line.
- Consider service support availability and spare parts for long-term operation in heavy manufacturing environments.
FAQ
What type of machine is the Ermaksan Power Bend Falcon Electric Tandem 32200-1500? It is a high-tonnage tandem electric press brake designed for demanding bending applications.
What industries typically use this machine? It is used in shipbuilding, heavy manufacturing, and high‑rise construction, especially where ship hulls, structural beams, and heavy plates are formed.
What kinds of parts is it suited for? It is intended for large and heavy parts such as ship hull panels, structural beams, and thick plate components.
Why choose a tandem configuration? A tandem setup allows bending of longer workpieces and provides higher overall capacity for large ship hull sections and structural elements.
How does the electric drive benefit bending operations? Electric press brake technology focuses on precise control and energy-efficient operation while supporting accurate positioning.
Can it handle very thick plate? It is described as high-tonnage and used for heavy plate forming; suitability for specific thicknesses depends on the exact tonnage and tooling selected.
Is it appropriate for structural beams? Yes, it is specifically indicated for structural beams and similar heavy structural components.
What affects the final price of a machine like this? Configuration choices such as total tonnage, length, control features, automation, and tooling packages influence final cost.
What should I focus on when specifying a unit for shipbuilding? Match tonnage and length to your largest hull sections, ensure reliable tandem synchronization, and plan tooling for the heavy plate grades you use.
Do I need special infrastructure to install it? High-tonnage tandem press brakes typically require careful planning for floor space, handling of large workpieces, and suitable foundations.
Source: Ermaksan Power Bend Falcon Electric Tandem 32200-1500
Ermaksan Power Bend Falcon Electric Tandem 32200-1500
