Ermaksan HGD-B 6100-12 CNC Guillotine Shear
The Ermaksan HGD-B 6100-12 is a CNC hydraulic guillotine shear suited to general and metal fabrication work where consistent, repeatable straight-line cutting of sheet and plate is required, especially for industrial components and manufacturing environments.
Quick Look
- Type: CNC hydraulic guillotine shear for straight-line cutting of sheet and plate.
- Application focus: General fabrication, general metal fabrication, and industrial components manufacturing.
- Operation: CNC-controlled backgauge and cutting parameters for repeatability and setup efficiency.
- Typical use: Cutting blanks to size before bending, forming, or welding in fabrication workflows.
- Strengths: High cut accuracy, clean edges on suitable materials, and consistent performance in production settings.
- Key buyer focus: Shear length, maximum material thickness, backgauge capability, and overall machine condition.
Budgeting & Pricing
- Pricing estimate (USD): Varies by configuration.
- Major cost drivers include maximum cutting length, rated material thickness, CNC control sophistication, and installed options (e.g., squaring arms, support arms, conveyors).
- Used-market pricing is strongly influenced by age, hours, maintenance history, and visible wear on blades and hydraulics.
- Budget for installation needs such as foundation checks, electrical connection, and any required guarding or safety integration.
- Plan for ongoing costs: blade sharpening or replacement, hydraulic oil and filter changes, and periodic service checks.
- When comparing quotes, verify that tooling, backgauge, and safety systems are included, as these can add significantly if purchased later.
Specs That Matter
- Cutting length (bed length): Governs the maximum sheet width you can shear in one pass; match this to your most common or largest plate sizes.
- Maximum material thickness: Check rated capacity for mild steel and any other materials you plan to cut; stay within the published limits to avoid accelerated wear.
- CNC backgauge travel and accuracy: Determines how quickly and accurately you can position sheets for repeat cuts, crucial for production of identical blanks.
- Stroke rate / cutting speed: Impacts throughput; higher strokes per minute are valuable in higher-volume fabrication and manufacturing work.
- Blade type and adjustment: Blade quality, number of usable edges, and ease of gap adjustment affect cut quality and maintenance intervals.
- Hydraulic system capacity: Adequate hydraulic power is essential for full-thickness cuts and consistent performance across the full cutting length.
- Support and squaring features: Front supports, squaring arms, and hold-downs help maintain sheet alignment and reduce operator effort, especially on large plates.
Buying Advice
- Confirm the shear’s cutting length and thickness ratings align with your most common and maximum job requirements.
- Inspect blades for chipping, uneven wear, or excessive sharpening that may indicate heavy or abusive prior use.
- Check the hydraulic system for leaks, smooth operation, and proper pressure buildup without abnormal noise or vibration.
- Test the CNC control and backgauge for full travel, positioning accuracy, and reliable homing and referencing.
- Evaluate cut quality on representative materials, looking for straightness, minimal burr, and consistent edge finish.
- Verify hold-downs and sheet supports operate correctly and securely clamp the material across the cutting width.
- Review maintenance records for regular oil changes, filter replacements, and blade service to gauge care history.
- Assess electrical components, wiring, and safety interlocks for compliance with your plant’s standards and regulations.
- Confirm availability of manuals, spare parts support, and any required training for operators and maintenance staff.
- Consider floor space, access for loading/unloading sheets, and integration with upstream/downstream fabrication processes.
Common Questions
What kind of work is the Ermaksan HGD-B 6100-12 best suited for? It is suited for general fabrication, general metal fabrication, and production of industrial components where straight-line cutting of sheet and plate is required.
What does CNC add to a guillotine shear like this? CNC control typically manages the backgauge and cutting parameters, improving repeatability, reducing setup time, and supporting production of consistent part sizes.
How should I size the shear for my shop? Match the cutting length to your widest sheets and the rated thickness to your heaviest material, ensuring the machine’s capacity covers both your common and occasional jobs.
What are the most critical components to inspect on a used unit? Focus on blade condition, hydraulic system health, CNC/backgauge operation, and the quality of test cuts on materials similar to your work.
How often will blades need attention? Blade sharpening or replacement intervals depend on material type, thickness, and usage intensity, so plan for periodic inspection and service based on your workload.
Can this shear handle different metals? Guillotine shears can typically cut various metals within their rated capacity; always verify the specific thickness limits for each material type you intend to process.
What influences the price most for this model? Key factors include configuration, cutting length and thickness rating, CNC features, installed options, and the machine’s age and condition.
Is it suitable for high-volume production? It can be used in manufacturing environments; suitability for high volume depends on its stroke rate, backgauge performance, and how well it matches your production mix.
What facility requirements should I consider? Ensure you have adequate floor space, appropriate electrical supply, and safe material handling paths for loading and unloading large sheets or plates.
Do I need specialized training to operate it? Operators should be trained on the specific CNC control, safe shearing practices, and basic maintenance tasks to ensure safe and efficient use.
Source: Ermaksan HGD-B 6100-12 CNC Guillotine Shear
Ermaksan HGD-B 6100-12 CNC Guillotine Shear
