Ermaksan Power Bend Falcon Electric Tandem 30200-1400
The Ermaksan Power Bend Falcon Electric Tandem 30200-1400 is a high-tonnage press brake system designed for heavy plate forming in demanding applications such as ship hull fabrication, structural beams, and heavy manufacturing where long parts and high bending forces are required.
Overview
- Electric tandem press brake configuration intended for synchronized bending of long or large workpieces.
- Suited to heavy plate forming in shipbuilding, including hull components and structural sections.
- Targets high-rise and heavy construction work where structural beams and thick plates must be formed accurately.
- High-tonnage design aimed at handling thick, high-strength materials common in heavy manufacturing.
- Electric actuation concept typically associated with improved energy use and controllability versus purely hydraulic systems.
- Configured for industrial environments where repeatability, throughput, and part consistency are critical.
Budgeting & Pricing
Pricing estimate (USD): Varies by configuration.
- Total cost depends heavily on tonnage rating, tandem length, control package, and tooling scope.
- Options such as advanced CNC controls, offline programming, and additional backgauge axes can significantly increase price.
- Installation, commissioning, and operator training are typically separate line items to factor into the budget.
- Heavy plate and shipbuilding applications may require specialized tooling and supports, adding to the overall investment.
- Electrical infrastructure, foundations, and material handling (cranes, plate lifters) should be included in the project cost, not just the machine.
- Long-term costs include preventive maintenance, periodic calibration, and potential software/service contracts.
Specs That Matter
- Tonnage capacity: High-tonnage capability is critical for thick plate used in ship hulls, structural beams, and heavy plate forming; ensure the rating matches your maximum thickness and material strength.
- Bending length / tandem configuration: Tandem setup is used to bend very long parts; verify effective total bending length, and whether each unit can also be used independently for shorter parts.
- Electric drive and control: Electric actuation typically allows precise ram positioning and repeatability, beneficial for high-rise and shipbuilding components that must meet tight tolerances.
- Frame rigidity for heavy forming: For high-tonnage bending, the frame and bed must resist deflection to maintain angle consistency across long ship or beam sections.
- Backgauge capability: Multi-axis backgauge systems improve positioning of large plates and beams, helping with repeatable flanges on heavy structural parts.
- Tooling compatibility: Ability to accept heavy-duty punches and dies sized for thick plate, with appropriate clamping systems for fast changeover when moving between ship hull and structural work.
- Safety and guarding for large workpieces: For large plates and beams, light curtains, area scanners, and ergonomic supports are important to keep operators safe while handling heavy materials.
What to Inspect Before You Buy
- Confirm the machine’s tonnage and bending length ratings against your thickest plate and longest parts (ship hull panels, beams, heavy plate sections).
- Inspect the frame, bed, and ram for signs of twist, cracks, or past overloads that could affect bending accuracy on long parts.
- Check tandem synchronization functions (if applicable) to ensure both machines operate in true parallel for long, continuous bends.
- Evaluate the electric drive and control system for responsiveness, available bending modes, and ease of programming complex heavy-plate components.
- Verify backgauge travel, axes, and rigidity to support the size and weight of your typical shipbuilding or structural workpieces.
- Review available tooling and clamping systems to ensure they are suitable for high-tonnage, heavy plate forming and can be sourced or replaced readily.
- Inspect safety systems (guards, light curtains, emergency stops) and how they function when handling large plates and beams.
- Assess the condition and capacity of material supports, front arms, and any plate followers, especially for long ship hull sections.
- Confirm power requirements, floor space, and any foundation needs against your facility’s capabilities.
- Request maintenance history, service records, and any documentation on previous calibration or alignment work, especially for used units.
FAQ
What type of work is the Ermaksan Power Bend Falcon Electric Tandem 30200-1400 intended for? It is intended for high-tonnage bending and heavy plate forming in applications such as ship hull fabrication, structural beams, and heavy manufacturing for high-rise construction.
Why use a tandem press brake configuration? A tandem configuration allows two press brakes to work together to bend very long parts, such as ship hull sections or long structural beams, while still being usable individually for shorter workpieces if configured that way.
Is this machine suitable for thin sheet metal work? While it can typically be programmed to bend thinner material, its strength is in high-tonnage, heavy plate forming, so it is best justified where thick and large workpieces are common.
How does an electric press brake benefit heavy manufacturing? Electric actuation is generally associated with precise control of ram movement and positioning, which supports repeatable angles and consistent results on demanding heavy manufacturing jobs.
What industries commonly use this type of press brake? Industries include shipbuilding, heavy manufacturing, and high-rise construction where ship hulls, structural beams, and other heavy plate components must be formed.
What should I focus on when sizing the machine for my work? Focus on required tonnage for your thickest materials, total bending length for your longest parts, and whether tandem operation is necessary for your typical ship or structural components.
Do I need special tooling for heavy plate forming? Yes, heavy plate forming usually requires robust punches and dies designed for high-tonnage loads and appropriate die openings for thick materials.
Can this machine help with structural beam fabrication? Yes, it is described as suitable for structural beams, making it appropriate for forming heavy sections used in high-rise and other structural applications.
What facility considerations are important before installation? You should consider available floor space, lifting and handling equipment for large plates and beams, electrical supply, and any necessary foundation or anchoring requirements.
How important is backgauge capability on a machine like this? Backgauge capability is very important, as it helps position large and heavy workpieces accurately, which is critical for consistent bends in ship hulls and structural components.
Source: Ermaksan Power Bend Falcon Electric Tandem 30200-1400
Ermaksan Power Bend Falcon Electric Tandem 30200-1400
