Ermaksan Power Bend Falcon Hybrid 28200-1300
The Ermaksan Power Bend Falcon Hybrid 28200-1300 is a high-tonnage hydraulic press brake suited for automotive parts, HVAC ducts, and general light fabrication where repeatable, accurate bending of sheet and plate is required.
At a Glance
- Machine type: Hydraulic press brake for bending sheet and plate metals.
- Typical applications: Automotive parts, HVAC ductwork, and light fabrication work.
- Key advantage: High tonnage capability for demanding bends in thicker or higher-strength materials.
- Industry fit: Automotive component manufacturing, HVAC shops, and metal fabrication job shops.
- Hybrid design: Intended to combine hydraulic power with improved control and efficiency compared with conventional hydraulic-only systems.
Budgeting & Pricing
Pricing estimate (USD): Varies by configuration.
- Expect total cost to depend heavily on tonnage rating, bend length, and installed options (CNC controls, backgauge axes, tooling packages).
- Electrical configuration (voltage, phase, and regional standards) can affect delivered price and installation cost.
- Automation options such as advanced backgauges or sheet supports typically add a significant premium but can reduce labor per part.
- Budget for freight, rigging, and commissioning in addition to the base machine price.
- Include costs for suitable tooling (punches and dies) matched to automotive and HVAC duct geometries you plan to run.
- Factor in ongoing costs: hydraulic oil, filters, preventive maintenance, and potential service contracts.
Specs That Matter
- Tonnage capacity: High-tonnage capability is central for forming thicker automotive brackets, structural components, and heavier-gauge HVAC flanges without overstressing the frame.
- Bending length: The usable bending length should match or exceed your largest duct sections, panel widths, and automotive components to avoid multiple setups or segmented bends.
- Hybrid hydraulic system: The hybrid design is intended to provide smoother ram motion, better energy use, and more precise positioning compared with traditional hydraulic systems.
- Control system (CNC / NC): The sophistication of the control affects bend angle accuracy, repeatability, and ease of programming for short-run light fabrication versus high-volume automotive parts.
- Backgauge capability: Number of controlled axes and stroke range determine how quickly and accurately you can position parts for repeat bends, especially on complex HVAC ducts.
- Open height and stroke: Adequate open height and ram stroke are important for box-type parts, deep channels, or multi-hit forming used in light fabrication.
- Tooling compatibility: Ability to accept standard press brake tooling simplifies sourcing punches/dies for a mix of thin HVAC sheet and heavier automotive material.
Buying Advice
- Confirm the machine’s tonnage and bending length match your thickest material, widest parts, and future product plans in automotive and HVAC work.
- Inspect the frame, ram, and bed for signs of distortion, cracking, or uneven wear that could affect bend accuracy.
- Evaluate the condition of the hydraulic system (hoses, cylinders, manifolds) for leaks, corrosion, or inconsistent movement.
- Check the control unit and interface: verify all axes home correctly, programs can be stored, and diagnostics are accessible.
- Test the backgauge for smooth travel, repeatability, and rigidity across its full range of motion.
- Verify open height, stroke, and throat depth are adequate for your tallest parts and box-style HVAC duct geometries.
- Review included tooling and clamping systems to ensure they are appropriate for your material thicknesses and profiles.
- Ask for bending test runs using your own material and representative parts to confirm angle consistency and cycle time.
- Confirm available local service, spare parts access, and recommended maintenance intervals before purchase.
- Verify electrical requirements and floor space needs against your facility’s power, layout, and handling equipment.
Common Questions
What is this machine primarily used for? It is a press brake used for bending metal components, particularly suited to automotive parts, HVAC ducts, and light fabrication work.
Is it suitable for high-volume automotive production? It is designed as a high-tonnage press brake that can be applied in automotive part production, provided its configuration aligns with your part sizes and process requirements.
Can it handle both thin HVAC sheet and thicker plate? The high-tonnage capability makes it suitable for heavier materials, while appropriate tooling and settings allow it to bend thinner HVAC sheet as well.
What does “hybrid” mean for this press brake? Hybrid refers to a hydraulic-based system that is intended to offer improved control and efficiency compared with conventional hydraulic-only designs.
How does it fit into HVAC duct manufacturing? It can form bends for duct sections, flanges, and transitions where accurate, repeatable angles in sheet metal are required.
What factors influence the final price? Tonnage, bending length, control sophistication, backgauge configuration, tooling packages, and regional installation requirements all impact the final cost.
Do I need special tooling for automotive parts? You will typically select punches and dies matched to the required radii, material thickness, and part geometries used in your automotive components.
What should I check on a used unit? Inspect structural integrity, hydraulic condition, control functionality, backgauge accuracy, and verify that it can perform test bends on your material.
Is it appropriate for general light fabrication job shops? Yes, its press brake configuration and high-tonnage capability make it applicable to a broad range of light fabrication bending tasks.
Can I upgrade controls or backgauges later? Upgrades may be possible but depend on the specific configuration and control platform; this should be confirmed with a qualified technician or supplier.
Source: Ermaksan Power Bend Falcon Hybrid 28200-1300
Ermaksan Power Bend Falcon Hybrid 28200-1300
